China Standard Professional OEM Custom Forging 20cr2ni4a Universal Joint Steel Forging Cross Center Cross Shaft/Cardan Shaft

Product Description

Product Description

Materials

Carbon steel,Alloy steel

Roughness

Ra0.08-0.2

Melting process

EF+LF+VD

Production process

Forging+heat treatment+rough machining+QT+finish machining

Forging

Open die forging (product range: Max length 16000mm; Max weight 35 Mt)

Treatment

Carburizing and phosphating

Heat Treatment

Normalizing, Tempering, Annealing, Q + T (Quenching and Tempering)

Machining

Pre-machining, Finish machining

Surface Finishing

Sand blasting, Coating, Painting

Forging ratio

≥3.5

Applicalbe standard

ASTM,ASME,DIN,JIS,ISO,BS,API,EN

Executive standard

JB/GB/EN/DIN/JIS/ASME/ASTM/ISO

Certification authorities

ISO9001:2008,ISO14001,TÜV(BV),(LR),ABS,RINA,(GL),(KR),(DNV),(NK),PED.

Delivery terms

Rough machining(N+T);finish machining(Q+T),nitriding quenching

Delivery

Samples are sent by express
Large quantity products delivered to customer by sea
or according to your request

Produce Equipment

Friction Screw Press Series, CNC Lathe, Machining Center
(Vertical Spindles), CNC Milling Machine, Bench Drilling
Machine, Heat Treatment Equipments and so on.

Forging equipment

6000T open die hydropress

Surface treatment

Heat treatment, Polishing, shot blasting,
Painting, Electro-plating, Chemical Plating,

Test machine

spectrograph,ut device,tensile and compact test machine,metalloscope,outside micrometer,bore dial indicator,trilinear coordinatre
measuring machine,hardness test machine,metallurgical analysis, tensile strength tester, hardness
tester, altimeter, scale micrometer, pressure tester, etc.

 

Application series

Representative steel type

Description

Petroleum machinery series

AISI4150,AISI4140,AISI4130, 30CrMo,4145H

Valve body, valve block, drill pipe, drill collar

Tool mold series

1.2714,5CrMnMo,5CrNiMoV, 1.2738,1.2311,1.2312

Die casting mold, forging mold,

plastic mold

Bearing series

52100,GCr15,SUJ2

Bearing ring, rolling bearing, piston rod

Marine series

4140,42CrMo,SCM440, 709M40

Marine accessories

Car series

SAE8620,20CrNiMo, SNCM220

Crankshaft,gear

Heavy-
duty transmission series

40CrNiMo,SNCM439, SAE4340,EN24

Port transmission parts,
helicopter rotor shaft, turbine shaft

Mining machinery series

655M13,826M40,
25CrMo

Mining bit, carburizing and crushing machinery

Wind power gear series

18CrNiMo7-6,17CrNiMo6, 1.6582,1.6587,SAE8620

Meet the design life of more than 20 years

Wind power spindle series

34CrNiMo6,817M40

Meet the design life of more than 20 years

Nitriding series

20MnCr5,38CrMoAl, 31CrMoV9

Gear, injection molding machine screw / barrel,precision components

Pressure vessel series

15CrMo,13CrMo4-4

Boiler, petrochemical hydrogenation vessel accessories

Metallurgical roll series

21CrMoV511,W1.7225,EN19,709M40

Steel rolling roll

 

Company advantage

MEIDE designs, develops, produces and delivers based on your drawings, samples or just an idea!
* Provide technical process analysis, development and manufacturing integration of resources according to customer requirements, to provide different processes of OEM castings and forgings and CNC machining parts.
* We supply both machined and non-machined castings and forgings to various industries, starting with OEM suppliers.
* We are both a manufacturer and a trading company, breaking the limits of a single factory
* We have 100 strategic partners for production of different technologies
* Professional team including translators, engineers, inspectors and customer service * has developed more than 10,000 products to date
* The OEM division is the most promising member of MEIDE and will receive the strongest support from the whole group * Any OEM inquiry will be set up as a project and will be considered a focus within the Group
* 20 years of independent development and design capabilities
* 20 senior engineers
*Auto CAD/Pro Engineer /Solid Works
* Our forging processes are open die forging, precision forging, die forging
* Dual control of standard and OEM products
* Our factory has a variety of equipment, such as lathes, CNC, drilling machine, milling machine, boring machine, planer.
* Delivery time and packaging can be completely controlled according to customer requirements.

Forging Production Flow

1. Enquiry With Drawing In Details
2. Confirm Steel Material, Chemical Compositions, Mechanical Properties, Tolerances
3. Confirm Payment Terms, Order Materials or Check Material in Stock
4. Check Material Chemical Compositions, Material Weight, Dimensions
5. Cut Materials, Record Weight, Pre-Heating For Forging
6. Forging Ratios, Heat Treatment After Forging, Dimension Check
7. Rough Machining, UT Test, Heat Treatment
8. Fine Machining, UT & PT Test, Dimensions Inspection, Mechanical Properties Test
9. Customer Inspection at Site, Packing, Delivery Arrangement
10. Balance Payment Confirmation, Dispatch Forgings or Casting
11. Bill of Loading Confirmation, MTC Dispatch, Customs Clearances
12. Order Accomplished

 

Shipment Terms

1) 0-100kg: express & air freight priority

2) >100kg: sea freight priority

3) As per customized specifications

All parts are custom made according to customer’s drawings or samples, no stock.

FAQ

Q1: Are you a trading company or a manufacturer?
A: We are an industrial and trading company with our own iron foundry and many outsourcing partners.

Q2: What is your lead time?
A: Approximately 15-35 days from the date of order.

Q3: Do you provide samples? Is it free or extra?
A: We can provide samples. If it’s not too much, it’s free. However, if we need to make the mold first, we need to charge 50% of the mold cost.

Q4: What are your payment terms?
1) Mold fee: 50% in advance, 50% after sample approval
2) Goods: 30% down payment, 70% should be received before delivery.

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Agricultural Machinery Parts
Material: Carbon Steel Stainless Steel Copper Aluminum Titan
Heat Treatment: Tempering
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

cardan shaft

Can cardan shafts be adapted for use in both automotive and industrial settings?

Yes, cardan shafts can be adapted for use in both automotive and industrial settings. They are versatile components that offer efficient power transmission and can be customized to meet the specific requirements of various applications. Let’s explore how cardan shafts can be adapted for both automotive and industrial settings:

1. Automotive Applications:

– Cardan shafts have long been used in automotive applications, especially in vehicles with rear-wheel drive or all-wheel drive systems. They are commonly found in cars, trucks, SUVs, and commercial vehicles. In the automotive sector, cardan shafts are primarily used to transmit torque from the engine or transmission to the differential or axle, allowing power to be distributed to the wheels. They provide a reliable and efficient means of transferring power, even in vehicles that experience varying loads, vibration, and misalignment. Cardan shafts in automotive applications are typically designed to handle specific torque and speed requirements, taking into account factors such as vehicle weight, horsepower, and intended use.

2. Industrial Applications:

– Cardan shafts are also widely used in various industrial settings where torque needs to be transmitted between two rotating components. They are employed in a diverse range of industries, including manufacturing, mining, agriculture, construction, and more. In industrial applications, cardan shafts are utilized in machinery, equipment, and systems that require efficient power transmission over long distances or in situations where angular misalignment is present. Industrial cardan shafts can be customized to accommodate specific torque, speed, and misalignment requirements, considering factors such as the load, rotational speed, operating conditions, and space constraints. They are commonly used in applications such as conveyors, pumps, generators, mixers, crushers, and other industrial machinery.

3. Customization and Adaptability:

– Cardan shafts can be adapted for various automotive and industrial applications through customization. Manufacturers offer a range of cardan shaft options with different lengths, sizes, torque capacities, and speed ratings to suit specific requirements. Universal joints, slip yokes, telescopic sections, and other components can be selected or designed to meet the demands of different settings. Additionally, cardan shafts can be made from different materials, such as steel or aluminum alloy, depending on the application’s needs for strength, durability, or weight reduction. By collaborating with cardan shaft manufacturers and suppliers, automotive and industrial engineers can adapt these components to their specific settings, ensuring optimal performance and reliability.

4. Consideration of Application-Specific Factors:

– When adapting cardan shafts for automotive or industrial settings, it is crucial to consider application-specific factors. These factors may include torque requirements, speed limits, operating conditions (temperature, humidity, etc.), space limitations, and the need for maintenance and serviceability. By carefully evaluating these factors and collaborating with experts, engineers can select or design cardan shafts that meet the unique demands of the automotive or industrial application.

In summary, cardan shafts can be adapted and customized for use in both automotive and industrial settings. Their versatility, efficient power transmission capabilities, and ability to accommodate misalignment make them suitable for a wide range of applications. By considering the specific requirements and collaborating with cardan shaft manufacturers, engineers can ensure that these components provide reliable and efficient power transfer in automotive and industrial systems.

cardan shaft

Can you provide real-world examples of vehicles and machinery that use cardan shafts?

Cardan shafts are widely used in various vehicles and machinery across different industries. They are employed in applications where torque transmission, power distribution, and flexibility are crucial. Here are some real-world examples of vehicles and machinery that utilize cardan shafts:

1. Automotive Vehicles:

– Cars, trucks, and SUVs: Cardan shafts are commonly found in rear-wheel drive (RWD) and four-wheel drive (4WD) vehicles. They connect the transmission or transfer case to the rear differential or front differential, respectively, enabling torque transmission to the wheels. Examples include sedans, pickup trucks, and SUVs like Jeep Wrangler, Ford F-150, and Toyota Land Cruiser.

– Buses and commercial vehicles: Cardan shafts are used in buses and commercial vehicles that have rear-wheel drive or all-wheel drive configurations. They transmit torque from the engine or transmission to the rear axle or multiple axles. Examples include city buses, coaches, and delivery trucks.

2. Off-Road and Utility Vehicles:

– Off-road vehicles: Many off-road vehicles, such as off-road trucks, SUVs, and all-terrain vehicles (ATVs) utilize cardan shafts. These shafts provide the necessary torque transfer and power distribution to all wheels for improved traction and off-road capabilities. Examples include the Land Rover Defender, Jeep Wrangler Rubicon, and Yamaha Grizzly ATV.

– Agricultural machinery: Farm equipment like tractors and combine harvesters often employ cardan shafts to transmit power from the engine to various attachments such as mowers, balers, and harvesters. The shafts enable efficient power distribution and flexibility for different agricultural tasks.

– Construction and mining machinery: Equipment used in construction and mining applications, such as excavators, loaders, and bulldozers, utilize cardan shafts to transfer power from the engine or transmission to the different components of the machinery. These shafts enable power distribution and torque transmission to various attachments, allowing for efficient operation in demanding environments.

3. Industrial Machinery:

– Manufacturing machinery: Cardan shafts are used in industrial equipment such as conveyors, mixers, and rotary equipment. They provide torque transmission and power distribution within the machinery, enabling efficient operation and movement of materials.

– Paper and pulp industry: Cardan shafts are employed in paper and pulp processing machinery, including paper machines and pulp digesters. These shafts facilitate power transmission and torque distribution to various parts of the machinery, contributing to smooth operation and high productivity.

– Steel and metal processing machinery: Equipment used in steel mills and metal processing facilities, such as rolling mills, extruders, and coil winding machines, often utilize cardan shafts. These shafts enable power transmission and torque distribution to the different components involved in metal forming, shaping, and processing.

These examples represent just a few of the many applications where cardan shafts are employed. Their versatility, durability, and ability to handle torque transmission and power distribution make them essential components in a wide range of vehicles and machinery across industries.

cardan shaft

What is a cardan shaft and how does it function in vehicles and machinery?

A cardan shaft, also known as a propeller shaft or drive shaft, is a mechanical component used in vehicles and machinery to transmit torque and rotational power between two points that are not in line with each other. It consists of a tubular shaft with universal joints at each end, allowing for flexibility and accommodating misalignment between the driving and driven components. The cardan shaft plays a crucial role in transferring power from the engine or power source to the wheels or driven machinery. Here’s how it functions in vehicles and machinery:

1. Torque Transmission:

– In vehicles, the cardan shaft connects the transmission or gearbox to the differential, which then distributes torque to the wheels. When the engine generates rotational power, it is transmitted through the transmission to the cardan shaft. The universal joints at each end of the shaft allow for angular misalignment and compensate for variations in the suspension, axle movement, and road conditions. As the cardan shaft rotates, it transfers torque from the transmission to the differential, enabling power delivery to the wheels.

– In machinery, the cardan shaft serves a similar purpose of transmitting torque between the power source and driven components. For example, in agricultural equipment, the cardan shaft connects the tractor’s PTO (Power Take-Off) to various implements such as mowers, balers, or tillers. The rotational power from the tractor’s engine is transferred through the PTO driveline to the cardan shaft, which then transmits the torque to the driven machinery, enabling their operation.

2. Flexibility and Compensation:

– The cardan shaft’s design with universal joints provides flexibility and compensates for misalignment between the driving and driven components. The universal joints allow the shaft to bend and articulate while maintaining a continuous torque transmission. This flexibility is essential in vehicles and machinery where the driving and driven components may be at different angles or positions due to suspension movement, axle articulation, or uneven terrain. The cardan shaft absorbs these variations and ensures smooth power delivery without causing excessive stress or vibration.

3. Balancing and Vibration Control:

– Cardan shafts also contribute to balancing and vibration control in vehicles and machinery. The rotation of the shaft generates centrifugal forces, and any imbalance can result in vibration and reduced performance. To counterbalance this, cardan shafts are carefully designed and balanced to minimize vibration and provide smooth operation. Additionally, the universal joints help in absorbing minor vibrations and reducing their transmission to the vehicle or machinery.

4. Length Adjustment:

– Cardan shafts offer the advantage of adjustable length, allowing for variations in the distance between the driving and driven components. This adjustability is particularly useful in vehicles and machinery with adjustable wheelbases or variable attachment points. By adjusting the length of the cardan shaft, the driveline can be appropriately sized and positioned to accommodate different configurations, ensuring optimal power transmission efficiency.

5. Safety Features:

– Cardan shafts in vehicles and machinery often incorporate safety features to protect against mechanical failures. These may include shielding or guards to prevent contact with rotating components, such as the driveshaft or universal joints. In the event of a joint failure or excessive force, some cardan shafts may also incorporate shear pins or torque limiters to prevent damage to the driveline and protect other components from excessive loads.

In summary, a cardan shaft is a tubular component with universal joints at each end used to transmit torque and rotational power between non-aligned driving and driven components. It provides flexibility, compensates for misalignment, and enables torque transmission in vehicles and machinery. By efficiently transferring power, accommodating variations, and balancing vibrations, cardan shafts play a critical role in ensuring smooth and reliable operation in a wide range of applications.

China Standard Professional OEM Custom Forging 20cr2ni4a Universal Joint Steel Forging Cross Center Cross Shaft/Cardan Shaft  China Standard Professional OEM Custom Forging 20cr2ni4a Universal Joint Steel Forging Cross Center Cross Shaft/Cardan Shaft
editor by CX 2024-04-09